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April 22, 2021Bosch Rexroth EFC Series Frequency Converter
EFC Series
Frequency Converter for Industry
A member of Rexroth AE product family
Universal Development Platform
asy integration to Rexroth
Automation Project
Overview
The Rexroth EFC series frequency converter is a product for the worldwide market.
Certification of CE, UL, cUL, RCM, EAC TUV, RoHs, etc.,
Consolidated sales and service is provided worldwide.
Main Features
â–º Normal duty/heavy duty operation. (Above 5.5KW)
â–º High performance vector and torque technology (EFC 5610).
â–º Low frequency oscillation suppression and start with speed capture. Inversion forbidden, low voltage ride-through and swing frequency function.
â–º Counter function and energy savings calculator.
â–º Pulse input (50 kHz) and pulse output (32 kHz).
â–º Over-excitation braking, to reduce braking times up to 50 %.
â–º 24 V auxiliary power output for external devices.
â–º Indraworks for fast commissioning and software update.
Synchronous Motor Drives
â–º Except asynchronous motor, EFC 5610 drives synchronous motor.
Built-in mains filter
â–º Complies with EN61800-3 category C3 requirements.
â–º Shielding motor cable length: 15m (up to 4 kW), 30 m 5.5…18.5 kW), 50m (30…90 kW), 75 m (110…160 kW).
â–º EMC filter can be disconnected by EMC screw.
â–º Built-in DC reactor of EFC 5610 30 kW and above.
Safety Torque off(STO)
â–º Class 0 cutoff refers to EN60204-1 standard, and got SIL3 certificate.
Up to 45 °C ambient temperature without derating
Additional communication options
â–º In addition to PROFIBUS DP and CANopen also a SERCOS III, PROFINET IO, Ethernet IP, Modbus TCP, EtherCAT are available. Especially, the Rexroth exclusive SERCOS III communication function Communication rate could be microsecond level.
Portfolio
EFC 3610 Universal FC
â– 1X AC 230V 0,4-2,2 kW 3X AC 400V 0,4-22 kW
â– V/F Control
â– Asynchronous Motor
■Overload Capacity:Heavy Load:150 %, 60 s; Light Load:120 %, 60 s
â– Frequency Range: 0 k … 400 kHz
■Speed Range 1:50
â– Start Torque: 3 Hz 150 % 1.5 Hz 100 %
EFC 5610 High Performance FC
â– 1X AC 230V 0,4-2,2 kW Â Â 3X AC 230V 0,4-11 kW
3X AC 400V 0,4-160 kW
â– V/F SVC FOC Control (Speed / Torque)
■Asynchronous ,Synchronous Motor
■Overload Capacity :Heavy Load:150 %, 60 s; 200 %, 1 s Light Load:120 %, 60 s
â– Frequency Range: Â 0 k … 400 kHz
■Speed Range  1:200
â– Start Torque :0.5Hz 200 %
Application Fields
HVAC – Fans, pumps, air conditioning
Energy savings calculator
â–º Keeps track of the achieved energy savings.
Life time reminder
â–º Reduces downtime by helping to organize the maintenance
schedule.
Speed tracing
â–º For smooth catching and restarting of a running fan.
Dry pump protection
â–º Automatically detects a dry running pump to protect the
equipment.
Pump cascading
â–º Use Application Specific Firmware and relay card,
4 maximum pumps could be circularly controlled by
frequency converter.
Textile and Dyeing – Heat setting stenter, twister, air-flow spinning
Smart cooling concept
â–º Double duct design isolates heat sink and semiconductor to prevent semiconductor from pollution.
â–º No cooling fan up to 1.5 kW and detachable cooling fan above 1.5 kW for cotton fiber easy clean.
Import PCBA coating
â–º Coating materials is made in Germany, enhanced anticorrosion in high temperature and humidity.
Low voltage ride-through
â–º Derating output when voltage reduced on power grid.
DC generatrix
â–º DC generatrix operation to reduce the technical influence from instable power supply, and save energy through load sharing.
Metal processing machinery – Lathe, grinder, drill, planer, borin
Compact design
â–º DIN rail and side by side mounting to save space.
High start torque
â–º To meet the process demand of high strength metal cutting, avoid overcurrent and overload during low speed operation .
Quick and dynamic response
â–º Accurate speed control for highly smoothness and quality especially for concavo-convex workpiece surface.
Over excitation braking
â–º Can help to reduce braking times up to 50 %, without an external break resistor.
Safety Torque off(STO)
â–º Frequency converter false tripping prevent for operation and maintenance safety.
Food and packaging – Conveyor, blow molding, blender, cutter, labeling
Quick connectors and DIN rail mounting (up to 7.5 kW)
â–º Quick and easy installation and maintenance.
Counter function
â–º Built-in Counter to realize the classification and packing of food & drink industry.
Removable control panel
â–º Parameter copy function for efficient commissioning of multiple drives.
â–º Remote panel support for convenient and safe monitoring and operation.
Integrated sequence control (16 steps)
â–º Multi-stage speed control without an additional PLC.
Rubber and plastic machinery – Scroll extruder, pelletizer, bagging
Compact design
â–º DIN rail mounting (up to 7.5 kW) and side by side mounting (up to 22 kW), to save cabinet space.
High start torque, 200 % at 0.5 Hz
â–º To ensure the extruder can start up and operate during the uneven heating temperature environment.
High control accuracy, fast dynamic response
â–º Precise control is to ensure the material thickness evenly, in order to save cost and ensure the quality of products.
Torque limit and slip compensation
â–º Especially used for constant output torque. Minimize the torque fluctuation and improve the extrusion process quality.